It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii.
Fda sheet metal bend radius.
For example if the thickness of the sheet is 1 mm the minimum bend radius should be 1 mm.
We recommend a minimum bend radius of 1t for all sheet metal parts.
Where necessary 5052 h32 may be bent to 1t and 6061 t6 to 1 1 2t.
Most fabricators of sheet metal parts will require a minimum bend radius on formed objects.
We want to know the final length of the detail.
Sheet metal bend radii.
Steel american iron and steel institute.
First we must start with the k factor.
Subtract 1 from that answer.
If these guidelines are not followed more research and or some form of analysis may be requried.
The inside bend radius should be equal to the thickness of the material that you re forming.
According to fabricator steve benson there s a simple mathematical equation to determine a minimum and maximum bend radius for both sheet metal and aluminum and steel plates.
If you re bending 0 020 thick material use a 0 020 radius.
When designing sheet metal parts and enclosures it is helpful to use these values as the basis for your design.
Grain direction is formed in metal in the direction in which the sheet was rolled at the.
The minimum bend radius should be a minimum of of the material thickness so if the material is 18 gauge or 0 048 thick then the inside radius would be 0 024 making the outside radius 0 072.
Thus the smallest radius of any bend in a sheet should be at least equal to the thickness of the sheet.
Follow these steps in order.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.
Bend radii minimum bend sizes.
Divide 50 by the material s tensile reduction percentage.
Preferred recommended 90 degree bend radii for various sheet metals.
Bend radii and minimum bends are limited to certain values or ranges which are determined by the equipment and tooling combinations available to the manufacturer.
In other words if you re bending 1 8 sheet use a tool with a 1 8 radius to form the inside of the bend.